(English)
English Spanish
Your Position : Home > News > News Information

Traffic Cones Weights and Heights

DATE:2025-05-21
Read:
SHARE:

In the field of traffic management, the traffic safety cone is an indispensable and fundamental tool. Whether it is road construction, activity control, or daily traffic diversion, it plays a key role. The weight and height of traffic safety cones are the core elements that determine their performance, which are directly related to the warning effect, stability and adaptability of the use of the scene. This article will focus on the weight and height of the traffic safety cone to start a comprehensive analysis, to provide readers with professional and practical reference.
 

Types and Basic Specifications of Traffic Cones

 

Color Classification and Function

When it comes to traffic safety cones, the first thing that comes to most people's mind is the bright orange color. As the standard color, orange is highly recognizable and widely used in various traffic management scenarios, effectively alerting vehicles and pedestrians to potential dangers.

In addition to orange, traffic cones are also available in special colors such as pink, yellow, green and blue. These colors are not chosen randomly, but correspond to specific usage scenarios. For example:

Pink traffic cones are often used in the operation area of women's construction teams or as directional signs in specific activities;

Yellow traffic cones is used in some road maintenance scenarios to alert drivers to temporary operations ahead;

Green traffic cones may be used for traffic guidance in parks and scenic areas to convey the message of safety and environmental protection;

Blue traffic cones may be used in specific areas such as airports, ports, and so on, to differentiate between different functional zones.
 

Height and Weight Specifications

 

The height specifications of traffic cones have been updated to 45cm, 60cm, 70cm, 90cm, which are more in line with international standards, and the corresponding weight ranges and application scenarios are as follows:
 

Height (Imperial)

Height (Metric)

Weight Range

Core Application Scenarios

18 inches

45 cm

1.25 – 1.5 kg

Temporary indoor guidance, low-speed parking lots, small-scale activities

24 inches

60 cm

1.8 – 2.3 kg

Temporary control of urban roads, campus / scenic area guidance

28 inches

70 cm

3 – 4.5 kg

Main road construction, highway entrance warning

36 inches

90 cm

4.8 – 6 kg

Highway core area, strong wind / high traffic environment

 

Factors Affecting the Weight of Traffic Cones

 

Relationship Between Size and Weight

 

There is a clear positive correlation between the size of a traffic cone and its weight. With the increase of height, the volume and material usage of traffic cones also increase accordingly, and the weight naturally increases. At the same time, taller cones require larger, heavier bases for stability against external forces such as wind and vehicle airflow. For example, 36-inch traffic cones compared to 12-inch traffic cones, not only the main part of the material is more, its base is also wider and heavier to ensure that the highway and other complex environments will not be easily tipped over.
 

Impact of Material and Workmanship

 

The impact of different materials on weight

 

◦PVC: PVC material traffic cone has the characteristic of light weight, which makes it very convenient in the handling and transportation process. Due to its relatively low density, PVC traffic cones weigh less for the same volume. But at the same time, the impact resistance of PVC material is relatively weak, and it is easy to be broken when it is hit by large external forces.
 

◦PE: PE (polyethylene) is a high-strength plastic material, and traffic cones made of it have a strong texture. The high density of PE traffic cones makes them heavier than PVC traffic cones, but also gives them excellent resistance to abrasion and impact, and can be adapted to high-traffic and high-load use scenarios.

 

◦Rubber: Traffic cones made of rubber are known for their flexibility and durability. Rubber itself is denser, so rubber traffic cones are usually heavier in weight. Its unique elasticity allows it to quickly recover its original shape after being crushed by vehicles and is not easily damaged, making it suitable for use in areas with heavy traffic and frequent vehicle traffic.

 

◦Foldable materials: Traffic cones made of foldable materials such as nylon or fabric are compact and lightweight when not unfolded, making them easy to carry and store. When unfolded for use, although their weight is lighter compared to traffic cones made of other rigid materials, they can meet the basic needs of temporary traffic control through reasonable structural design.

 

Weight added by process

 

In order to improve the service life and performance of traffic cones, some special processes are used in the production process. For example, weather-resistant design, adding UV protective layer to prevent traffic cones from aging and fading under long-term sun exposure; enhancing the material's resistance to extreme temperatures, so that it can still maintain good physical properties in high or low temperature environments. These additional treatment processes increase the amount of material used, which results in an increase in the weight of the traffic cone. In addition, the addition of reflective components, whether reflective film or fluorescent paint, also results in some weight gain .
 

The role of base design

 

The base of a traffic cone is a key component that affects its stability and weight. Different base designs have a significant impact on the performance of traffic cones.
 

Some traffic cones use solid rubber base, this kind of base is hard and heavy, can provide strong grip and stability for traffic cones, so that in windy weather or vehicles driving through the airflow generated by the impact of high speed, but still be able to stand firmly. However, the heavier base also increases the overall weight of the traffic cone, requiring more manpower for handling and deployment.
 

Another common base design is the water or sand filled base. This type of base makes the traffic cone lighter in weight and easier to transport and move when it is not filled with water or sand. Once at the location of use, the water or sand injection increases the weight of the base to improve stability. After use, the water or sand is drained out and the lightweight is restored, making it easy to store and move.

 

Choose the Right Height and Weight of Traffic Cone According to the Scenario

 

Height Considerations

 

Low-risk scenarios: 
 

In low-risk scenarios such as indoor and parking lots, traffic cones are mainly used to delineate temporary areas and guide vehicles to park in an orderly manner. In this case, a 12 - 18 inch cone will suffice. The lower height will not cause too much obstruction to the normal passage of people and vehicles, and at the same time in close proximity can also clearly play a warning role. For example, if there is localized construction in a shopping mall, a 12-inch traffic cone can effectively delineate the construction area and alert shoppers to avoid it.
 

Medium-risk scenarios:
 

City roads, event control and other medium-risk scenarios, traffic and pedestrian flow is relatively large, the visibility of traffic cones and stability requirements are higher. 18 - 28 inch traffic cones is a more appropriate choice. In the temporary maintenance of urban roads, 28-inch traffic cones can allow drivers to notice the construction area at a distance, in advance to do a good job of slowing down and avoiding preparations; in large-scale activities, such as music festivals, marathons, the use of about 20-inch traffic cones can be clearly delineated between the spectator area, athlete access to the different functions of the region, to maintain on-site order.
 

High-risk scenarios: 
 

In the highway, construction of the main road and other high-risk scenarios, the vehicle travels fast, once the consequences of accidents are serious. Therefore, must use 36 inches of large traffic cone. Its higher height and larger size can attract the attention of drivers at a distance, giving them enough time to react. At the same time, their heavier weight and solid design allow them to withstand the impact of strong air currents from high-speed vehicles, ensuring that they remain in the correct position and warning status throughout the construction or control period.
 

Weight Selection Considerations

 

Temporary/Mobile scenarios

 

For temporary events, short-term construction, and other scenarios that require frequent movement and setup, lightweight traffic cones are the best choice. 12 - 18 inch cones weighing 1 - 3 lbs. are easy for crews to move, set up, and reposition quickly. For example, at an impromptu street event, staff can easily hand-carry multiple lightweight traffic cones to quickly demarcate the event area and customer lanes.
 

Stationary / Harsh environments

 

Heavy-duty traffic cones are a must in stationary construction areas that are used for long periods of time, or in harsh environments with high winds and high traffic volumes. 28 - 36" cones weighing 7 lbs. or more are designed to withstand strong winds, vehicle impacts and other external forces due to their heavy weight and sturdy base design. For example, if you are working on a road in a coastal area that is subject to frequent sea breezes, heavy-duty traffic cones can be used to ensure a safe and effective warning in the construction area.

 

Comprehensive advantages of collapsible traffic cones

 

Collapsible traffic safety cones combine the dual advantages of lightweight and stability. In occasions where temporary traffic control is required, such as the scene of emergencies and small community activities, the collapsible traffic cones can be quickly unfolded for use, and their weight is moderate, so they are easy to carry and deploy; and when stowed away, they can be compressed into a smaller volume, saving storage space, which is suitable for a variety of temporary and highly mobile traffic management needs.
 

Prioritization of Additional Features

 

Demand for reflective function in night operation:

 

In night or low-light environment, reflective function is the key to ensure traffic safety. For highway construction at night, maintenance in tunnels and other scenarios, priority should be given to traffic cones equipped with double reflective rings to ensure that vehicles approaching from all angles can find the warning signs in time. And in some relatively good light conditions of the city streets at night temporary operation, single reflective halo traffic cones can also meet the basic warning needs.
 

High-frequency handling requirements for material and design:

 

If traffic cones need to be frequently handled and moved, such as turnover between multiple activity sites, they should be made of lightweight material and reasonably designed products. Collapsible traffic cones are ideal for high-frequency handling scenarios due to their portability; at the same time, traffic cones made of PVC are lightweight and have smooth surfaces, which are also easy for staff to handle and place quickly.
 

Traffic Cones Purchasing and Using Suggestions

 

Compliance Check Points

 

When purchasing traffic safety cones, it is important to ensure that the products comply with local standards and regulations. Different regions have clear regulations on the color, size and reflective properties of traffic cones.
 

For example, the MUTCD (Manual on Uniform Traffic Control Devices) of the United States has detailed requirements on various parameters of traffic cones, including the chromaticity and brightness of the color, and the reflection coefficient of the reflective material, etc.; and the EN 13422 standard of the European Union has also regulated the performance of traffic cones and the test methods. Before purchasing, you should carefully check the local standards and ask the suppliers to provide relevant test reports and certification documents to ensure that the traffic cones purchased are in compliance with the law and can play an effective warning role in actual use.
 

Cost-Benefit Analysis Method

 

Long-term use

 

For long-term fixed use scenarios, such as permanent construction areas, long-term traffic control sections, it is more cost-effective to invest in higher quality and relatively expensive heavy traffic cones. Although the upfront purchase cost is higher, these traffic safety cones are durable and have a low replacement frequency, which can reduce the overall cost in the long run.

 

Short-term rental

 

Renting lightweight traffic cones is a more economical option if they are only used for short-term events or temporary construction. The rental method eliminates the need to incur long-term storage and maintenance costs and can be returned directly after the event, avoiding idle waste .
 

Storage and Maintenance Tips

 

Advantages and considerations of stacking design

 

Many traffic safety cones are designed to be stacked for easy storage and transportation. When stacking, make sure the top and bottom of the traffic cones fit tightly together to avoid shaking and slipping. At the same time, it should be noted that the height of stacking should not be too high, so as to avoid deformation and damage of the bottom traffic cone due to excessive pressure. In addition, it is best to clean the traffic cones before stacking to prevent dust, dirt and other impurities from scratching the surface of the traffic cones during the stacking process.
 

Reflective film cleaning and maintenance methods

 

Reflective film cleaning directly affects the warning effect of traffic cones at night. Regularly use a soft cloth and neutral cleaner to gently wipe the surface of reflective film to remove dust, oil and other stains. Avoid the use of sharp tools or corrosive cleaners to avoid damage to the reflective film. If the reflective film is found to be broken, peeled off, etc., it should be repaired or replaced in a timely manner to ensure that the traffic cone always maintains good reflective performance.
 

Conclusion

The weight and height selection of traffic safety cones is a process of comprehensive consideration of the use of the scene, environmental factors, functional requirements and cost-effectiveness. Through this article on the traffic cone type specifications, factors affecting the weight, selection strategy and procurement and use of a comprehensive analysis of the recommendations, I hope to help users in the actual work and life, scientific and reasonable selection and use of traffic cones.
 

In the future, traffic safety cones will play a more important role in the field of traffic safety, to build a safe and efficient transportation environment to provide a solid guarantee. Whether it is road builders, traffic managers, or ordinary users, should follow the industry development trend, make full use of the characteristics of traffic cones, and jointly guard the road traffic safety.

Back